PAD PRINTING DOCTOR BLADES



Pad Printing Doctor Blades, Scrapper Blades or Cleaning Blades.
Thick Doctor Blades (Hard) Blades are often considered to be the least important element in the pad printing process, with the open system. In fact, their characteristics determine print optimization and more importantly, the life of the etched plate. It is for these reasons essential that blades are manufactured from special high quality steel with perfectly uniform thickness, and that the chamfer is made with absolute accuracy.



TECHNICAL SPECIFICATION


1.18x0.5x350mm - 20pcs/box

2.18x0.5x400mm - 10pcs/box

3.18x0.5x600mm - 10pcs/box

4.18x0.5x360mm with 18 comparted lines - 20pcs/box

5.18x0.5x360mm with 4 comparted lines 20pcs/box


Note:- Under 1.2M length can be customized for customers.



SILICON RUBBER PAD



Silicon rubber receives the motif from the cliche, transfers the ink impression to the product or component. Printing pads or Tampon Pads are made of silicone rubber and produced as stamps in a wide array of shapes, harnesses and qualities. We have around 225 different shapes and sizes. Our Silicon Pads are available in three different Shore A Hardness namely soft, medium and hard.


PAD PRINTING JIG
FIXTURES



Metal, Acrylic, Nylon or Teflon Jig Fixtures



The Jig fixture is a female cavity of the substrate you want to print on.
The accuracy of the fixture is very important. If it not accurate the substrate is move while printing and cause miss-printing. A Jig or Fixture is designed and built to hold, and support component (part) to ensure that each is printed within the specified limits. Jig Fixtures can be CNC machined in Acrylic, Teflon or make from Epoxy Material.

1. Different Materials: We make Jig fixtures in three types of materials they are Epoxy, Acrylic and Nylon or Teflon. Small single color jobs can be made in Epoxy material while 2 or more color registration jobs are made in Acrylic or Nylon Materials.

2. Cost Effective: Epoxy Jig Fixtures are cost effective as it is manually made Acrylic and Nylon or Teflon Jig are made by CNC Milling Machines therefore they are very accurate but expensive.

3. Quick Delivery: Epoxy Jig Fixtures are generally completed with 2-3 working days unless they are complicated while Acrylic or Nylon Jig Fixtures take at least 10 working Days to Complete.

Our Different Varieties Of Pad Printing Jig Fixtures

1.Acrylic Jig Fixtures: Acrylic Jig Fixtures are made from Acrylic Sheets. They are Durable and and accurate as fixtures made on CNC Milling Machines. The whole process is computerized therefore very accurate.
Accurate CNC Milling.
Durable.
Computerized Process.

2.Nylon or Teflon Jig Fixtures: Nylon or Teflon Jig Fixtures are made from respective Sheets. They are Durable and and accurate as fixtures made on CNC Milling Machines. The whole process is computerized therefore very accurate. Accurate CNC Milling
Durable
Computerized Process


PRINTING INKS, SOLVENTS & RETARDERS



Manufacturer & Supplier of Printing Ink. Our product range also comprises of Pad Printing Machine, Pad Printing Accessories. We offer a wide range of Printing Inks that is formulated using the latest technology. Our range of Accurate composition is available in various colors and widely catered to the print houses and other commercial establishments.

1. Our Array Includes
Inks.
Solvents.
Hardener.
Primer.
Retarders.

2. Some of the salient features of our range of printing inks include
Accurate composition.
Waterproof.
Good contrast. Proper pigmentation.
Stable viscosity.
Rohs compliance.
Led free. T
ape test pass.
Alcohol test stability.




PAD PRINTING STEEL PLATES (THICK)





The Cliché or Steel Plate is the carrier of the print that will be required on the product or component.


Traditionally the plates are generally of thick steel material which is made by a very special process of hardening and etched by chemical milling process. As clichés or plates for pad printing have very high importance hence selection of proper plates or clichés is extremely critical for quality.


Varying types of clichés are used depending on the desired print quality and quantity. The motif is recessed, etched into or washed out of the cliché. In order to assure smooth fitting and printing, the motif should be at a distance of at least 25 mm (1 inch) from the outer edge, and centered on the plate. In the case of long or fine lines, the motif must be at an angle of approx. 5° to 15° to the blade track in order for the doctor blade not to dip too low and scoop out too much ink.


Numerous trials have shown that an etching depth of 30-35 ?m is optimal for pad printing. Since the pad can only transfer a limited quantity of ink, a greater depth is pointless. At an etching depth of 30-35 µm, the pad only picks up an ink film of 12 µm. The rest remains in the depressions of the cliché. Because the ink film consists of approx. 40 % to 60 % thinner, which evaporates during the transfer and drying, the actual thickness of the ink film left on the substrate comes to around 5 µm - 8 µm, in some cases, as little as 2 µm. As an exception to the above statement, very fine fonts are etched at approx. 15 µm, and very large motifs, at approx. 30 µm. For very large surfaces, the dip of the doctor blade can be avoided by additionally copying a fine screen into the motif.



PAD PRINTING STEEL PLATES (THIN)



Thin Steel Clichés

In pad printing, thin steel plates are used for small to medium-sized production runs. Thin steel plates are very cost effective, easy to etch and provide good printing results.


Steel Material Comparison & Production Parameters

Carbon Steel

Thickness:0.25mm, 0.3mm, 0.5mm

hardness: HRC 52+/-1

Rust Resistance Ability: ***

Common Size [mm] : 70x140, 75x180, 100x210, 100x200, 100x215, 100x216, 100x250, 100x260, 100x300, 100x350, 100x400, 120x250, 150x300


Stainless Steel

Thickness:0.25mm,

hardness: HRC 52+/-1

Rust Resistance Ability: *****

Common Size [mm] : 70x140, 75x180, 100x210, 100x200, 100x215, 100x216, 100x250, 100x260, 100x300, 100x350, 100x400, 120x250, 150x300


Use For Printers: Apply to all kinds of various Pad Printing Machines Such as Tampo, Kent, Kinnari,

Rita, Mortex, Candour Sharpline, Seco

& All Indian & Imported Etc.


We Produce Pad Printing thin steel plates in various Specifications and punching holes according to your drawing or samples.





PAD PRINTING
INK CUP



"ELECTROTECH" is well equipped with its facilities of making specialized ink cups of various companies. We can make ink cups in any material like metal, aluminium and special engineering plastics


1. PLASTIC CUP

D (mm) Outer dia.: 65, 96, 125, 135

d (mm) Inner dia.: 60, 90, 120, 130

H (mm) Ring height: 5.2, 5.2, 5.2, 5.2

Magnet : 0, 0, 0, 0


2. ALLUMINIUM CUP

M (qty) Magnets: 6M, 8M, 8M, 8M, 12M, 12M

D (mm) Outer dia.: 70, 90, 90, 100, 135, 145

d (mm) Inner dia.: 60, 80, 82, 90, 126, 135

H (mm) Ring height: 12, 12, 12, 12, 14, 14

Ring Edge : SS, SS, SS, SS, SS, SS



INK CUP RINGS



METAL RINGS



D (mm) Outer dia. d (mm) Inner dia. h (mm) Height

90 /80 / 12

70 /60 /12

90 /82 /12

80 /70 /12

100 /90 /12

120 /110 /12

130 /120 /14

175 /160 /14


Ring Edges

SS=Single blade Single bevel

SD=Single blade Double bevel

DS=Double blades Single bevel

DD=Double blades Double bevel



INK CUP RINGS



CERAMICS RINGS



D (mm) Outer dia. d (mm) Inner dia. h (mm) Height
100 /90 /12
145 /135 /14
135 /126 /14
70 /60 /12
90 /82 /12
130 /120 /12
60 /53 /12
165 /155 /16
201 /189 /16

Ring Edges
SS=Single blade Single bevel
SD=Single blade Double bevel
DS=Double blades Single bevel
DD=Double blades Double bevel


INK CUP RINGS



CARBIDE RINGS



D (mm) Outer dia. d (mm) Inner dia. h (mm) Height

65 /60 /5.2

95 /90 /5.2

135 /130 /5.2



Ring Edges

SS=Single blade Single bevel

SD=Single blade Double bevel

DS=Double blades Single bevel

DD=Double blades Double bevel





SERVING ALL OVER THE WORLD
9871917917, 9910029390